SOLID CONTROL SYSTEM
SHALE SHAKER
The ALL-PETRO Shaker is designed with features to reduce the maintenance, easy to operate.
The ALL-PETRO Shaker is proven to be very effective in liquid/solids separation due to superior conveyance characteristics. The shaker is powered by two vibrating motors producing 7.0 G’s for superior performance. A combination of higher G’s and linear motion along with the engineered screen frame, provides consistent vibration, allows effective screen tensioning and promotes extended screen-life.
The Shaker features an adjustable deck angle for maximum convenience; the hand-operated adjusting system allows one operator to change the deck angle while the machine is in operation. This fine-tuning eliminates the loss of drilling fluids due to process changes.
| Model | ZS752F-MDZF | ZS703F-SDZF | ZS703F-SHBF | ZS594F-SHBF | ZS706F-SHBF |
| Vibration Mode | Linear Motion | ||||
| Capacity(m³/h) | 45(200GPM) | 120(528GPM) | 140(616GPM) | 140(616GPM) | |
| Vibration Motor(Kw) | 2×1.0 | 2×1.72 | 2×1.94 | ||
| Screen Qty(Pcs) | 2 | 3 | 4 | 6 | |
| Screen Size(mm) | 750×900 | 700×1250×29 | 585×1165×40 | Up:750×900/Down:700×1250 | |
| Screen Area(m²) | 1.35 | 2.63 | 2.73 | Up:2.03/Down:2.63 | |
| Adjustable G Force | ≤7.5G | ≤7.3G | |||
| Vibration Amplitude(mm) | 4.14~5.96 | 4.04~5.82 | |||
| Deck Angle Range | +2° | -1°~+5° | |||
| Feeding Type | Top Box Feeder | Weir Feeder | |||
| Weir Height(mm) | 714 | 1060 | 895 | ||
| EX Standard | ExdIIBt4 / IEC EX/ ATEX | ||||
| Weight(Kg) | 929 | 1665 | 1571 | 1624 | 1795 |
| L×W×H(mm) | 1816×1657×1083 | 2462×2007×1476 | 2744×1968×1435 | 2989×1968×1435 | 2744×1968×1435 |
| Remarks | Above capacity only for reference, actual capacity will be various as per screen API No. and mud conditions | ||||
Mud Cleaner
The drilling liquid cleaner is fixed drilling liquid solids control equipment consisting of desander, desilter and shale shaker. It integrates the performance of aforesaid three equipment’s, featuring large disposal capacity, rapid treatment speed, less energy consumption, occupying small space, etc. It receives the most welcome in the international drilling market.
| Parameter | ZQJ Mud Cleaner |
|---|---|
| Capacity | Up to 1200 GPM |
| Working Pressure | 0.3 MPa – 0.5 MPa |
| Shale Shaker Screen Area | 3.5 m² |
| Cyclone Flow Capacity | 100 GPM per cyclone |
| Shaker Deck Angle | 0° – 5° adjustable |
| Motor Power | 7.5 kW – 15 kW |
| Voltage | 380V, 440V, 660V |
| Weight | Approx. 3200 kg |
| Dimensions (L×W×H) | 3200 × 2000 × 2200 mm |
| Material | Stainless Steel, Carbon Steel |
| Screen Type | Hookstrip, composite materials |
| Hydrocyclone Diameter | 4’’ – 10’’ |
VACUUM DEGASSER
Vacuum Degasser is adapted to get rid of various cut-in gases in the drilling fluids. Vacuum degasser is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. Therefore, it works as one type mud cleaning equipment. As it is placed after the shale shaker, so we call it second stage mud cleaning equipment in mud recycling system. At the same time vacuum degasser can be used as a heavy-power agitator.
1. The degassing efficiency is between 95% and 99%, achieving negative pressure suction and forced active discharge of slurry, without the need for additional slurry pumps;
2. It can remove a large amount of gas from the mud, with high degassing efficiency;
3. Compact design, small footprint, convenient installation and maintenance, and simple startup;
4. Eliminating corrosion and reducing repair and maintenance costs;
5. Can be used as a high-power mixer;
6. The main electrical components are all from internationally renowned brands.
Mud Desander
ALL-PETRO Mud Cleaners utilize a two-stage separation process to enhance drilling fluid recovery. This design enables our mud cleaners to handle the entire circulating volume, remove dry solids, and retain premium base fluid, which is vital for drilling success.
The two-stage process combines Desander and Desilter hydrocyclones, mounted over a shale shaker, to operate as a single unit. The hydrocyclones perform the primary separation, with the underflow directed onto the shaker screen.
Our mud cleaners are effective for both weighted and unweighted drilling fluids, helping to lower fluid expenses and disposal costs. ALL-PETRO Mud Cleaners enhance drilling efficiency and productivity by optimizing fluid recovery and minimizing waste.
| Model | Z200-D528*2 | Z528-D1056 | Z528-D1584 |
| Capacity | 120/240m3/h | 240m3/h (1056GPM) | 360m3/h(1584GPM) |
| Desander Size | 10 Inch | ||
| Desander Qty | 1/2pcs | 2pcs | 3pcs |
| Working Pressure | 0.25~0.4Mpa | ||
| Feeding Size | 6 Inch | ||
| Output Size | 8 Inch | ||
| Bottom Shale Shaker Specs | |||
| Shaker Model | Z200 | Z528 | |
| Vibration Mode | Linear Motion | ||
| Vibration Motor | 2×0.75Kw | 2×1.72Kw | |
| Angle Adjust Motor | N/A | 0.55Kw | |
| Screen Qty | 2pcs | 3pcs | |
| Screen Size: L×W | 750×900mm | 700×1250mm | |
DESILTER
Desilter is the third phase solids control equipment to treat the drilling fluids, and to improve the performance of drilling mud, which can be combined with desander. The most common cone is 4” or 5” , mainly to separate the solids in 15-47μm out from the drilling fluids.
1. The material of the cyclone is 100% pure polyurethane material, and different specifications of sludge removers are produced and configured according to different processing capacities;
2. Strong separation ability, wide separation range, can remove 15 μm to 45 μm solid particles;
3. The outlet of the cyclone adopts a nozzle design, which quickly discharges particles and reduces the probability of blockage;
4. Long service life, light weight, easy maintenance, compact design, and small space occupation;
5. Low noise, large processing capacity, and long service life of the screen;
6. The main electrical components are all from internationally renowned brands.
Model | TRCN100-4N/6N | TRCN100-8N | TRCN100-12N/16N | TRCN100-20N |
Capacity | 60 / 90 m³/h | 120m³/h | 180m³/h / 240m³/h | 300m³/h |
Cyclone Specs | 4in（DN100) | 4in（DN100) | 4in（DN100) | 4in（DN100) |
Cyclone Qty | 4nos / 6nos | 8nons | 12nons/16nons | 20nons |
Working Pressure | 0.25-0.4mPa | 0.25-0.4mPa | 0.25-0.4mPa | 0.25-0.4mPa |
Inlet Size | DN125mm | DN125mm | DN150mm | DN150mm |
Outlet Size | DN150mm | DN150mm | DN200mm | DN200mm |
Separation | 15um-44um | 15um-44um | 15um-44um | 15um-44um |
Bottom shaker | TRZS60 | TRZS60 | TRZS752 | TRZS703 |
Dimension | 1510X1360X2250 | 1510X1360X2250 | 1835X1230X1810 | 1835X1230X1810 |
Weight | 550kg / 560kg | 580kg | 1150kg | 1950kg |
Decanter Centrifuge
Decanter Centrifuge is the premium centrifuge with the best material configuration. It is the best option for middle term and long term investment because of its reliability and working life. This series of decanter centrifuge are popular for the drilling waste management, oil sludge treatment, tank cleaning waste treatment, as well as solids control, barite recovery, Low gravity and high gravity solids separation, dewatering etc.
1. The drum part is made of high-quality SS316L or SS2205 duplex stainless steel through centrifugal casting, which is of high quality and has a long service life;
2. The slag outlet of the drum adopts a hard alloy sleeve or ceramic inlay, making the slag outlet more wear-resistant;
3. The slag discharge surface of the spiral thruster is sprayed with tungsten carbide or embedded with hard alloy blocks, which is more wear-resistant;
4. The bearings adopt German or Swedish famous brand products to improve equipment stability and bearing service life;
5. High strength composite materials are used for shock absorption;
6. Fixed speed or variable frequency control can be selected to facilitate customers to adjust the speed at any time and meet the requirements of different working conditions;
7. The main electrical components are selected from international brands, and the control cabinet is equipped with dual protection of current overload protection and mechanical limit switches.
| Model | LW363C | LW363C-V | LW453C-V | LW553C-V |
| Bowl Diameter | 360mm(14inch) | 360mm(14inch) | 450mm(18inch) | 550mm(22inch) |
| Bowl Length | 1271mm(50inch) | 1271mm(50inch) | 1540mm(61inch) | 1800mm(71inch) |
| Max. Capacity | 200GPM(45m3/h) | 200GPM(45m3/h) | 352GPM(80m3/h) | 484GPM(110M3/h) |
| Effective Capacity | 132GPM(30m3/h) | 132GPM(30m3/h) | 264GPM(60m3/h) | 400GPM(90m3/h) |
| Max Bowl Speed | 3900RPM | 3900RPM | 3200RPM | 3000PRM |
| Typical Bowl Speed | 3200RPM | 0~3200RPM | 0~2800RPM | 0~2500RPM |
| Max G-Force | 3063 | 3063 | 2578 | 2719 |
| Typical G-Force | 2062 | 0~2062 | 0~1973 | 0~1888 |
| Separation point | 2~5µm | 2~5μm | 2~5µm | 2~5μm |
| Differential Speed | 40 | 0~40 | 0~35 | 0~45 |
| Gearbox Torch | 3500N.M | 3500N.M | 7500N.M | 12000N.M |
| Gear Box Ration | 57:1 | 57:1 | 57:1 | 35:1 |
| Main Drive Motor | 37KW(50HP) | 37KW(50HP) | 55KW(75HP) | 90KW(120HP) |
| Back Drive Motor | 11KW(15HP) | 11KW(15HP) | 22KW(30HP) | 37KW(50HP) |
| Recommend Pump | 7.5KW(10HP) | 7.5KW(10HP) | 15KW(20HP) | 22KW(30HP) |
| EX Standard | ExdIIBt4 / IEC EX/ ATEX | |||
| Electric Carbinet | Exd Standard | PLC+Positive Pressurized | ||
| Weight | 3500KG | 3400KG | 4580KG | 5840KG |
| Dimension | 3305x1638x1277mm | 3305x1638x1277mm | 3824x1798x1317 | 4293x1978x1381 |
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